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HEINKEL錐形螺桿真空干燥機-金陵干燥

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MF010 - MF600錐形螺桿真空干燥機

錐形螺桿機的驅動概念

的BOLZ SUMMIX錐形螺桿機和混合器都使用的嘗試和受信任的系統的一個旋轉的,自撐式的混合螺桿。它僅在頂部安裝到旋轉的旋轉臂,它的移動盡可能接近沿所述容器的壁,從而保證了密集的,但溫和的混合粉末和其他的,具有可比性的散裝貨物。

完整的驅動器單元的由臂和螺桿,位于頂部和內蓋集中的單獨的馬達的驅動系統的組成。易維護性和可交換性的系統的標準化和設計的BOLZ SUMMIX錐形攪拌機和干衣機的主要規格之一。

我們的模塊化和碳粉盒的密封件和軸承的結構,再加上堅固的結構,驅動器和旋轉臂,確保^大的可用性和^小的停機時間。驅動原理的實現可以是由一個傘齒輪或皮帶傳動裝置。兩者都是成熟的技術已被用于許多已安裝的系統中取得了巨大成功。每一個設計都有自己的特色,自己的優勢和廣泛的應用。 錐齒輪傳動

從螺桿電機的力傳遞到螺桿發生通過一個軸和傘齒輪。 安全室泄漏指標 傳統上可靠的傘齒輪施工 選項:混合螺桿可以被加熱,以減少干燥時間,以避免存款。

皮帶傳動

力施加到螺桿的傳動裝置,發生通過臂和一個無油的傳動皮帶的上端處。 具有一個容易交換的,模塊化的,預安裝的墨盒的密封和存儲。 高速低轉矩的原則 選項:系統密封在容器外

工藝步驟:

惰 在填寫任何溶劑,濕產品的錐形螺桿機設備用氮氣惰化。這消除了所有的氧氣和擔保,機內的爆炸性氣體環境下安全地避免。

填充

惰性的干燥機,離心濕或布氏漏斗過濾器的濕產物(如蛋糕,固體或粉末)之后被填充到干燥器 烘干 以提高干燥效率,烘干機內的壓力可能下降到^大真空水平在步驟6.9.3往返與一個適當的溫度加熱。整個機通過加熱夾克加上了激烈的螺絲選項。 在干燥過程中的攪拌器以可變速度操作,并保持在運動中的產品。被保持在真空下的干燥機,加熱的^大的不加批判地產品的溫度,直到所請求的^終LOD層次來實現。 冷卻

當干燥過程完成時,干燥的產品被冷卻到可接受的排出溫度。 排出

干冷的產品是通過底部排出閥排出到一個bin,容器或輸送系統中,通過重力,通過攪拌螺桿和臂而不留下殘余物在高收率協助。 清洗/ CIP

對于單個批次之間的清潔設備的內部,或之前的產品變化,固定焊接或可伸縮的噴嘴噴射的清洗液的整個內機表面。所有產品暴露或受污染的表面潤濕,清洗和清潔的液體或水沖洗。這保證一個高效和總的清潔的完全包含機內部。

Conical Screw Vacuum Dryer MF010 - MF600      Drive concepts for the conical screw dryer

The BOLZ-SUMMIX conical screw dryer and mixer both use the tried and trusted system of a rotating, self-supporting mixing screw. It is only attached at the top to a rotating swivel arm, which moves it as close as possible along the walls of the container, thus ensuring intensive but gentle mixing of both powders and other, comparable bulk goods.

The complete drive unit consists of a drive system with separate motors for the arm and the screw, located at the top and centrally within the lid.  The easy maintenance and exchangeability of the systems was one of the main specifications for the standardisation and design of the BOLZ-SUMMIX conical mixers and dryers.

Our modular and cartridge constructions for seals and bearings, together with the robust construction of the drive and swivel arm, ensure maximum availability and minimum downtime. The drive principle can be implemented either by means of a bevel gear or a belt drive. Both are proven technologies that have been used with great success in many installed systems. Each design has its own, special characteristics, its own advantages and a wide range of applications. Bevel gear drive

The transmission of force from the screw motor to the screw takes place via a shaft and bevel gears. Safety chamber with leakage indicator Traditionally reliable bevel gear construction Option: The mixing screw can be heated to reduce the drying time and to avoid deposits.

Belt drive

The transmission of force to the screw takes place via an arm and an oil-free drive belt at the upper end. With an easily exchanged, modular, pre-mounted cartridge for sealing and storage. The principle of a high speed with a low torque Option: System sealing outside the container

Process steps:

Inerting Before filling any solvent wet products into the Cone screw dryer the equipment is inerted with nitrogen. This eliminates all oxygen and guaranties, that an explosive atmosphere inside the dryer is safely avoided.

Filling

After inerting the dryer, a centrifuge wet or nutsche-filter wet product (like cake, solid or powder) is filled into the dryer Drying To increase drying efficiency, the pressure inside the dryer may be ramped down to maximum vacuum level in steps whilst heated with an appropriate temperature. The entire dryer is heated via jackets plus the option of a heated screw. During drying the agitator is operated at variable speed and keeps the product in motion. The dryer is kept under vacuum and heated with the maximum uncritical product temperature, till the requested final LOD level is achieved. Cooling

When the drying process is finished, the dry product is cooled down to an acceptable discharge temperature. Discharge

The dry and cold product is discharged via the bottom discharge valve into a bin, container or conveying system by gravity, assisted by agitation of the screw and arm without leaving residues at a high yield. Cleaning/CIP

For cleaning the equipment internals between individual batches, or before a product change, fix welded or retractable spray nozzles will spray a cleaning liquid to the entire inner dryer surfaces. All product exposed or contaminated surfaces are wetted, washed down and rinsed with cleaning liquids or water. This guaranties an efficient and total cleaning of the fully contained dryer internals.


聯系方式:

公司名稱:江蘇金陵干燥科技有限公司

聯 系 人:查經理

電      話:13906113700

網      址:http://www.jinlingdry.com

地      址:江蘇省常州市鄭陸鎮三河口


本文最后更新于 2023-01-15,某些信息具有時效性,若有錯誤或已失效,需要更改請留言修改

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